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Cast-Resin Transformer

SINTRA designs, manufactures and tests three-phase cast-resin (dry-type) transformers for industrial and commercial buildings, where fire safety and space matter.

Three-phase cast-resin transformer
Cast-Resin Transformer
Phases
3
Rating
up to 10,000 kVA
Voltage
up to 33 kV
Cooling
AN, AF with fans
Standard
IEC 60076-11

Safe to Install Where People Are

With no oil and a low fire hazard, a cast-resin transformer can sit close to the load center: in high-speed rail, apartment buildings, exhibition centers, offices, hospitals and data centers.

The primary and secondary windings are encapsulated in epoxy resin and cooled by natural air convection, with optional fans. The compact design brings safety, economic and environmental advantages without compromising electrical or mechanical integrity.

  • No oil, low fire hazard
  • Compact design
  • Low load losses
  • Low installation cost
  • Maintenance-free
  • High overload capacity
  • Moisture resistant
  • Environmentally friendly
Cast-resin transformer with cooling fans

Construction

Foil windings cast in vacuum, a step-lap stacked core, and a laser-machined frame.

Low-Voltage Winding

Copper or aluminum foil, turns bonded by high-quality insulating material.

High-Voltage Winding

Foil windings impregnated with specially blended epoxy resin by vacuum-pressure impregnation in a casting machine, then cured in an annealing oven.

Stacked Core

Cold-rolled grain-oriented silicon steel, step-lap stacked for low no-load loss, low excitation current and high mechanical strength.

Terminals

Low-voltage terminals at the top; variable high-voltage terminal arrangement with off-load taps for voltage adjustment.

Clamp and Frame

High-accuracy laser-machined steel plate, with rollers for bi-directional movement on request.

Cooling and Overload

Natural air convection. With fans fitted, the transformer can be overloaded up to 40% of rated capacity for extended periods.

Vacuum casting machine
Vacuum casting of windings.
Cast-resin transformers in production
Units in final assembly.
Cross-flow cooling fans under the windings
Optional cooling fans.

Reference Table, IEC 60076

Primary 20 kV, secondary 0.4 kV, tapping ±2×2.5%, copper or aluminum windings.

RatingkVANo-load lossWLoad loss at 120°CWImpedance%NoisedBNo-load current%
2007402,9506500.8
2508503,4206520.8
3159704,0906520.8
4001,1604,8506520.8
5001,3505,7906520.8
6301,5306,8406530.6
8001,7608,2006530.6
1,0002,0709,8006530.6
1,2502,38011,5006540.6
1,6002,79013,8706560.6
2,0003,24016,4006580.5
2,5003,87019,4006590.5

Values are standard and for reference only. Routine tests include turn ratio, polarity, load and no-load loss, no-load current, impedance, applied and induced voltage, impulse and temperature rise.

Request the Cast-Resin Transformer Catalog

We will send the full product catalog with reference tables and arrangement drawings, or a quotation for your specification.

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